Ready meal production lines require consistent speed, precise portioning, and reliable sealing. Multi-component dishes, sauces, proteins, grains, and layered ingredients must be filled accurately while preserving presentation, texture, and product integrity.
The Hefestus ready meal packaging machine automates the complete process—from thermoforming trays and precision filling to sealing and optional Modified Atmosphere Packaging (MAP) — helping producers increase throughput, maintain consistent portion control, and scale production without adding labor.
The Hefestus HERMES ready meal packaging machine is a rotating feed-fill-seal system available in standard or servo-driven configurations, capable of feeding, filling, sealing, and optional capping in a single automated production line.
Solution:
Layered meals with sauces, proteins, grains, and vegetables require controlled dosing to maintain ingredient separation and consistent portioning. The Hefestus ready meal packaging machine uses precision filling systems designed for multi-component trays, ensuring accurate weights, clean fills, and reliable presentation at high production speeds.
Solution:
Manual packaging introduces bottlenecks and inconsistent output. The Hefestus ready meal packaging machine integrates thermoforming, filling, and sealing into one continuous process, stabilizing throughput while reducing labor requirements and production variability.
Solution:
Optional Modified Atmosphere Packaging (MAP) helps extend shelf life while preserving taste, texture, and appearance. Controlled gas flushing and high-integrity sealing reduce oxidation and microbial exposure, protecting meals throughout distribution and retail storage.
Solution:
Ready meals are produced in a wide range of tray configurations. The system supports thermoformed trays, cups, and multi-compartment containers with compatibility for flexible, foil, and printed upper films — allowing producers to package different meal formats without changing machines.
Pre-packaged ready meals, single-serve trays, frozen meals, and fresh refrigerated dishes.
Branded multi-compartment trays, snack-size portions, and retail-ready ready meal kits.
Bulk trays, portion-controlled meals, and catering-friendly ready-to-eat meal packages.
Entry-level solution, ideal for smaller production lines.
Up to 100 units/minute.
Mid-range system with increased throughput and flexibility.
Up to 200 units/minute.
High-speed industrial solution for large-scale ready meal production.
Up to 300 units/minute.
Color Touchscreen
Allen Bradley components
Upper Film: Flexible film, paper, foil (up to 120 microns)
Pre-printed upper film
Lower Film: Rigid film, flexible film, foil (up to 1000 microns)
FFS 100:
2350 mm (W) × 1260 mm (D) × 2200 mm (H)
FFS 200:
2800 mm (W) × 1260 mm (D) × 2200 mm (H)
FFS 300:
2800 mm (W) × 1500 mm (D) × 2200 mm (H)
Form, fill, and seal in one automated sequence. By integrating thermoforming, portioning, and sealing in a single workflow, production becomes faster and more predictable while reducing manual handling and improving yield consistency.
The Push & Pull Conveying System stabilizes tray movement and filling accuracy. Optimized spacing and controlled motion reduce cycle times and maximize throughput without increasing the machine footprint.
This ready meal packaging machine handles layered dishes with sauces, proteins, grains, and vegetables. Precision dosing maintains ingredient separation, preserves texture, and ensures consistent presentation in multi-component trays.
Choose from rollstock sealing, pre-cut lid sealing, or optional MAP sealing with gas flush. The system supports small portion trays, single-compartment meals, and multi-compartment ready meal packaging formats.
Depending on configuration, output can reach 100–300 units per minute while maintaining accurate portion control, consistent tray presentation, and reliable sealing performance.
Compatible with flexible upper films and rigid or semi-rigid lower films, including printed options for retail branding. The system supports thermoformed trays and multi-compartment meal containers for a wide range of ready meal products.
Designed for efficient factory layouts, the Hefestus ready meal packaging machine fits into limited floor space while supporting continuous production, hygienic operation, and integration with upstream preparation or downstream labeling lines.
Optional CIP (Clean-in-Process) systems, laminar flow clean air, and UV container sterilization help maintain hygienic packaging conditions for sensitive food products such as dairy, dips, and fresh prepared meals.
Your production is growing — your packaging must keep pace. Whether replacing manual labor or upgrading outdated systems, our ready meal packaging machine delivers the precision, speed, and reliability needed to scale without compromise.
Let’s design the right system for your ready meals, trays, and production goals.
Request a demo or speak with our engineering team to evaluate your product, packaging format, and workflow requirements.
Yes. The system is designed for layered dishes and multi-component meals, accurately portioning sauces, proteins, grains, and vegetables into single or multi-compartment trays while maintaining ingredient separation and presentation.
Yes. Optional Modified Atmosphere Packaging (MAP) extends shelf life while preserving taste, texture, and appearance. Controlled gas flushing and secure sealing help protect ready meals during storage and distribution.
Yes. The platform supports a wide range of production scales—from small portion formats and pilot production runs to high-volume industrial ready meal packaging lines.
The system supports thermoformed trays, cups, and multi-compartment containers commonly used for fresh, chilled, and frozen ready meals.
Depending on the model and configuration, the machine can produce 100 to 300 packaged trays per minute while maintaining consistent portioning and sealing quality.
Depending on the model and configuration, the machine can produce 100 to 300 packaged trays per minute while maintaining consistent portioning and sealing quality.
Yes. Depending on the product, the system can integrate volumetric filling, piston dosing, or weight-controlled portioning to accurately handle sauces, grains, proteins, and mixed ingredients.
Yes. The ready meal packaging machine can integrate with upstream preparation equipment and downstream systems such as labeling, coding, cartoning, and palletizing.
Yes. The system is built with food-grade materials and hygienic design principles to support sanitation requirements in ready meal and food processing facilities.
Get expert guidance on scaling your automation line — from food to cannabis and everything in between.
Get expert guidance on scaling your automation line — from food to cannabis and everything in between.
Share your details, and we’ll help you explore the right solutions for your business.
