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Yogurt Cup Filling and Sealing Machine

As demand grows for fresh and flavored yogurts, your production line needs a system that prevents spills, ensures accurate portioning, and maintains product freshness. Fragile, creamy, and ingredient-rich products like yogurt require precise handling to protect texture, taste, and consistency.

 

Our yogurt cup filling and sealing machine automates forming, filling, and sealing in a single FFS (Form-Fill-Seal) system. Optional MAP integration preserves shelf life, increases throughput, reduces manual labor, and ensures consistent cup quality.

Your Challenges, Solved

Challenge: Creamy Yogurt Can Spill or Overfill

Solution:
The Hefestus yogurt cup filling and sealing machine delivers precise portions into cups without splashing or creating air pockets. Consistent fill weights and smooth operation ensure reliable production even at high speeds.

Challenge: Manual Packaging Limits Growth

Solution:
Our FFS yogurt packaging machine integrates cup feeding, filling, and sealing in one automated line, reducing bottlenecks, minimizing labor, and improving production stability.

Challenge: Maintaining Freshness & Shelf Life

Solution:
Optional Modified Atmosphere Packaging (MAP) in our yogurt cup filling and sealing machine preserves freshness, flavor, and texture. Controlled gas flushing and high-integrity sealing protect against spoilage and extend retail shelf life.

Challenge: Need Flexible Cup Sizes Without Machine Changes

Solution:
The system supports multiple cup diameters, heights, and lid formats. Flexible, printed, or foil films can be used for branding, marketing, or portion control, giving your line the versatility of a full yogurt packaging machine.

Industries That Rely on Our Yogurt Cup Filling & Sealing Technology

Food & Beverage

Flavored yogurts, Greek yogurt, drinkable yogurt, and dessert cups.

Retail & Private Label

Branded cups, multipacks, and portion-controlled offerings for supermarkets and convenience stores, produced efficiently with our yogurt filling machine.

Foodservice & Catering

Bulk-sized cups, refillable trays, and ready-to-serve portions for cafeterias and catering services.

Models Built to Match Your Yogurt Production Scale

FFS 100

Entry-level for smaller yogurt production lines.

 

Up to 100 units/minute.

FFS 200

Mid-range output and flexibility.

 

Up to 200 units/minute.

FFS 300

High-speed industrial operation for large-scale facilities.

 

Up to 300 units/minute.

Technical Specifications

Control Panel:

Color Touchscreen

Control Elements:

Allen Bradley components

Film Specifications

Upper Film: Flexible film, paper, foil (up to 120 microns)
Pre-printed upper film

 

Lower Film: Rigid film, flexible film, foil (up to 1000 microns)

Forming Type

  • Compressed air forming
  • Unheated plugs
  • Shaped cutting by mold knife

Packaging Types

  • sealing only
  • sealing + gas (MAP)
  • hanging-hole “O” and “D” shape packages

Machine Dimensions

FFS 100:
2350 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 200:
2800 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 300:
2800 mm (W) × 1500 mm (D) × 2200 mm (H)

How the Hefestus Yogurt Cup Filling and Sealing Machine Helps You Scale

01 — Fully Integrated Efficiency

Form, fill, and seal in a single automated process. Your yogurt line becomes cleaner, faster, and more predictable, reducing labor costs and improving the end product with our yogurt cup filling and sealing machine.

02 — Precision & Speed With Push & Pull Conveying

The push & pull conveying system shortens cycle times while maintaining fill accuracy. Optimized spacing and controlled movement boost output without increasing footprint.

03 — Built for Real Yogurt Behavior

This yogurt cup filling machine handles plain, flavored, Greek, and ingredient-rich varieties without splashing or texture loss. Smooth operation preserves consistency and appearance.

04 — Flexible Sealing Options for Every Cup

Choose from lid sealing, rollstock sealing, or MAP with optional gas flush. Perfect for retail-ready cups, multipacks, and custom portion sizes, all achievable with a single yogurt packaging machine.

05 — High-Speed Production Without Quality Loss

Depending on your model, you can run:

  • 100–300 cups/min
  • Up to 24 cycles/min

Scale your yogurt production without compromising cup integrity or shelf life with our yogurt cup filling and sealing machine.

06 — Packaging Flexibility That Matches Your Market

Compatible with flexible upper films, rigid or semi-rigid cups, printed branding, and retail shelf-ready designs.

07 — Compact Design for Real Production Environments

Engineered for continuous operation, easy sanitation, and seamless integration into existing yogurt lines.

The Next Step in Your
Yogurt Packaging Automation

As your operation is growing, your filling and sealing system must keep pace.

 

Whether replacing manual labor or upgrading older lines, our solutions deliver speed, accuracy, and reliability for scaling your yogurt production.

See It in Action

Request a demo or speak with our engineering team to evaluate your product, packaging format, and workflow requirements.

Frequently Asked Questions

Does MAP sealing extend shelf life for yogurt cups?

Absolutely, the MAP reduces oxygen exposure, preserving freshness, taste, and appearance.

Yes, our machinery supports printed upper films, foil lids, and custom cup designs for a fully automated yogurt packaging machine.

Yes, the modular FFS system allows capacity increases and feature upgrades without replacing core equipment.