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Commercial Ground Meat Packaging Machine

Ground meat products — whether beef, poultry, pork, or blended protein, demand precision, hygiene, and speed. Shelf life and leakage risk are major concerns, especially in retail-ready trays or foodservice distribution.

 

The Hefestus commercial ground meat packaging machine automates forming, filling, sealing, and optional MAP processing through an integrated FFS (Form-Fill-Seal) system engineered for viscous, aeration-sensitive proteins. This increases throughput, protects quality, stabilizes shelf life, and reduces labor dependency.

Your Challenges, Solved

Challenge: Protein Compaction & Oxidation Risks

Solution:
Our commercial ground meat packaging machine maintains product density and appearance using controlled chamber filling, reduced oxygen exposure, and process-integrated MAP sealing for longer freshness.

Challenge: Manual Packing Causes Inconsistency

Solution:
The machine automates tray forming, filling, and sealing, delivering repeatable accuracy and eliminating operator variability, ideal for beef, turkey, sausage mixes, or plant-based mince.

Challenge: Leakage or Seal Failure in Cold Conditions

Solution:
Reinforced sealing options and optimized tray forming ensure high integrity, preventing purge leakage or seal collapse under chilled storage.

Challenge: Packaging Format Flexibility Without Changeovers

Solution:
Supports trays, portion packs, thermoformed bases, and printed films all without major machine downtime or tooling complexity.

Industries That Rely on Our Ground Meat Packaging Technology

Meat Processing Facilities

Fresh minced meat, sausage blends, poultry mince, and blended proteins.

Retail & Private Label Brands

Branded film-sealed trays, bulk mince packs, and ready-to-cook formats.

Foodservice & Distribution

Portion-controlled ground meat packs and large-volume catering packs.

Models Built for Every
Meat Production Scale

FFS 100

Entry-level automation for growing processors.

 

Up to 100 units/minute.

FFS 200

Mid-range output with multi-format support.

 

Up to 200 units/minute.

FFS 300

High-capacity industrial operation.

 

Up to 300 units/minute.

Technical Specifications

Control Panel:

Color Touchscreen

Control Elements:

Allen Bradley components

Film Specifications

Upper Film: Flexible film, paper, foil (up to 120 microns)
Pre-printed upper film

 

Lower Film: Rigid film, flexible film, foil (up to 1000 microns)

Forming Type

  • Compressed air forming
  • Unheated plugs
  • Shaped cutting by mold knife

Packaging Types

  • sealing only
  • sealing + gas (MAP)
  • hanging-hole “O” and “D” shape packages

Machine Dimensions

FFS 100:
2350 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 200:
2800 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 300:
2800 mm (W) × 1500 mm (D) × 2200 mm (H)

How Our Commercial Ground Meat Packaging Machine Helps You Scale

01 — Fully Integrated FFS Efficiency

Tray forming, filling, sealing, and MAP technology in a single flow delivers reliable, scalable automation.

02 — Precision Handling for Ground Meat Structures

Push & Pull Conveying stabilizes product transfer and filling without compaction or air pockets.

03 — Built for Real Protein Behavior

Handles raw beef, pork, turkey, blended meats, and plant-based mince, preserving structure, color, moisture, and product integrity.

04 — Flexible Sealing Options for All Markets

Choose between rollstock sealing, lid sealing, or MAP sealing with optional gas flushing — ideal for supermarkets and foodservice

05 — High Speed Without Quality Loss

Depending on the machine, you can run:

  • 100–300 units/min
  • Up to 24 cycles/min

Scale production without compromising shelf life or appearance with the Hefestus commercial ground meat packaging machine.

06 — Packaging Flexibility That Matches Your Market

Supports rigid trays, semi-rigid bottoms, printed films, and retail branding layouts.

07 — Optimized for Hygiene & Cold Rooms

Built for washdown environments, continuous operation, sanitary access, and easy cleaning — essential for protein lines

The Next Step in Your
Ground Meat Packaging Automation

As throughput increases and labor reliability declines, automation becomes essential.

Our commercial ground meat packaging machine gives processors accuracy, hygiene, and speed, helping you scale reliably while meeting retail and foodservice expectations. Contact Hefestus today to get a free consultation about our machine.

See It in Action

Request a demo or speak with our engineering team to evaluate your product, packaging format, and workflow requirements.

Frequently Asked Questions

Can the machine handle beef, poultry, and pork mince?

Yes, the system adjusts filling control for different textures and densities.

Absolutely, the MAP option slows oxidation, preserving bright appearance and freshness.

Yes, printed films and custom lid formats are fully supported.

Yes — modular design allows automation and speed upgrades without replacing the platform.