Creamy spreads like tahini demand extreme precision, thick viscosity, sedimentation tendencies, and oil separation make filling inconsistent when handled manually. Production lines require equipment that supports accurate dosing, smooth product behavior, and airtight sealing so appearance and taste remain intact.
The Hefestus tahini packaging machine is engineered to automate forming, dosing, and sealing stages, ensuring clean fills, shelf-life protection, and scalable production with minimal operator involvement.
Solution:
A controlled dosing system optimized for pastes ensures uniform delivery without smearing or air pockets. It delivers smooth transfer, correct fill weights, and repeatable accuracy even when running thick spreads.
Solution:
The tahini packaging machine integrates forming, filling, and sealing in a continuous operation, reducing labor bottlenecks, stabilizing throughput, and enabling predictable growth.
Solution:
Atmosphere control options stabilize freshness and help preserve natural oils. Vacuum and gas flushing support extended shelf life, product clarity, and microbial stability.
Solution:
Support for portion cups, jars, tubs, squeeze packs, and thermoformed trays ensures branding versatility. The machinery adapts to various lid films and finishes to match retail expectations.
Consumer tahini spreads, flavored tahini lines, and bulk-fill packs for production kitchens
Branded cups, jars, and ready-to-display consumer packs for supermarket aisles.
Portioned packs, buffet-ready tubs, and catering-size formats for commercial chefs.
Ideal for small-batch operations and specialty spread lines.
Up to 100 units/minute.
Enhanced performance and flexible packaging outputs.
Up to 200 units/minute.
Designed for high-volume tahini manufacturers and export operations.
Up to 300 units/minute.
Color Touchscreen
Allen Bradley components
Upper Film: Flexible film, paper, foil (up to 120 microns)
Pre-printed upper film
Lower Film: Rigid film, flexible film, foil (up to 1000 microns)
FFS 100:
2350 mm (W) × 1260 mm (D) × 2200 mm (H)
FFS 200:
2800 mm (W) × 1260 mm (D) × 2200 mm (H)
FFS 300:
2800 mm (W) × 1500 mm (D) × 2200 mm (H)
Forming, filling, and sealing are synchronized into one automated workflow. The tahini packaging machine helps reduce operator dependence, stabilize output, and maintain long-term reliability.
Smooth conveyor motion accelerates cycles, protects product consistency, and improves fill accuracy, ideal for high-viscosity paste handling.
The system manages viscosity changes, sedimentation, and oil separation without compromising presentation or dosing control.
Choose from roll-fed sealing, pre-cut lids, or gas-flush sealing for freshness assurance, adaptable to small retail packs or larger segment formats.
Industrial throughput meets presentation integrity, ensuring smooth finishes and reliable seals even under continuous operation.
Compatible with decorative lid films, rigid trays, printed rollstock, and branded shelf-ready packs—your packaging looks great while production remains efficient.
Space-saving hardware reduces footprint while offering sanitation-friendly access, continuous uptime, and seamless integration into existing lines.
As the tahini demand is growing, your packaging must scale with it. Whether replacing hand-filling or upgrading outdated systems, our solution ensures the reliability, hygiene, and consistency needed for market expansion.
Let us spec the right tahini packaging machine for your jars, cups, tubs, or flexible packaging needs.
Request a demo or speak with our engineering team to evaluate your product, packaging format, and workflow requirements.
Yes, it supports multiple container types and sealing film formats.
Yes, optional gas flushing is available.
Yes, it is specifically engineered for thick spreads like tahini.
Depending on configuration, throughput ranges from 100–300 units per minute.
Yes, for producers requiring specialized dosing accuracy, integration with a dedicated tahini filling machine is available as an option.
Yes, precise lid closure can be achieved using a standalone tahini sealing machine when extended sealing control is required.
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