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Hummus Packaging Machine

Hummus is a premium refrigerated product where appearance, hygiene, and shelf life are critical. Thick viscosity, oil separation, and flavor variations require precision dispensing and airtight sealing to protect quality.

 

Our hummus packaging machine automates forming, filling, sealing, and MAP processes through an FFS (Form-Fill-Seal) platform engineered specifically for viscous food products. You gain reliable throughput, consistent portioning, reduced labor dependency, and extended freshness for retail and foodservice formats.

Your Challenges, Solved

Challenge: Thick Product Requires Controlled Filling

Solution:
Our system integrates a high-accuracy hummus filling machine functionality, managing dense and multi-texture products without splashing, air pockets, or weight inconsistencies, ideal for plain, flavored, garnished, or layered hummus varieties.

Challenge: Manual Cup Sealing Produces Variability

Solution:
Automatic tray forming and integrated hummus sealing machine controls ensure strong, reliable closure, preventing product seepage, contamination, and cold-chain leakage.

Challenge: Shelf Life Depends on Oxidation Control

Solution:
Optional Modified Atmosphere Packaging (MAP) reduces oxidation and microbial growth, protecting freshness, appearance, and flavor stability.

Challenge: Multiple Retail Formats Without Changeovers

Solution:
Supports retail cups, snack trays, family-size tubs, and deli portion packs, all from one machine platform.

Industries that Benefit from Our Hummus Packaging Technology

Food Manufacturers

Flavored hummus, tahini dips, blended spreads, and oil-topped products.

Retail & Private Label Brands

Branded cups and sealed trays for supermarkets and convenience retail.

Foodservice & Catering

Bulk packs, deli tubs, and portion-controlled servings for distribution.

Models Built for Every
Hummus Production Scale

FFS 100

Perfect for emerging hummus producers.

 

Up to 100 units/minute.

FFS 200

Mid-scale capacity with multiple format support.

 

Up to 200 units/minute.

FFS 300

Industrial-grade volume and automation.

 

Up to 300 units/minute.

Technical Specifications

Control Panel:

Color Touchscreen

Control Elements:

Allen Bradley components

Film Specifications

Upper Film: Flexible film, paper, foil (up to 120 microns)
Pre-printed upper film

 

Lower Film: Rigid film, flexible film, foil (up to 1000 microns)

Forming Type

  • Compressed air forming
  • Unheated plugs
  • Shaped cutting by mold knife

Packaging Types

  • sealing only
  • sealing + gas (MAP)
  • hanging-hole “O” and “D” shape packages

Machine Dimensions

FFS 100:
2350 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 200:
2800 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 300:
2800 mm (W) × 1500 mm (D) × 2200 mm (H)

How the Hummus Packaging Machine Helps You Scale

01 — Integrated FFS Performance

Tray forming, hummus filling machine accuracy, and precise sealing create a fast, repeatable flow — lowering labor time and increasing capacity.

02 — Designed for High-Viscosity Products

Push-&-Pull conveying ensures consistent movement through the filling stages, eliminating air bubbles or uneven distribution when handling thick spreads.

03 — Built for Real-World Hummus Behavior

The Hefestus hummus packaging machine smooth, chunky, oil-topped, spiced, and layered varieties — maintaining texture and aesthetic presentation.

04 — Flexible Sealing Options for Market Needs

Rollstock sealing, peel-and-reseal formats, MAP sealing, and rigid lid support are managed by integrated hummus sealing machine control modules.

05 — Speed Without Quality Compromise

Depending on the machine, you can run:

  • ✔ 100–300 units/min
  • ✔ Up to 24 cycles/min

You scale production without losing texture control or shelf stability with the Hefestus hummus packaging machine.

06 — Packaging Versatility for Retail or Catering

Supports rigid trays, deli tubs, single-serve pots, printed film branding, and premium retail displays.

07 — Compact, Hygiene-Focused Design

Sanitation-friendly access, washdown construction, and contamination-reducing workflows make it ideal for refrigerated food lines.

The Next Step in Your
Hummus Packaging Automation

As hummus consumption continues to rise globally, your operation must scale accordingly. Our hummus packaging machine delivers precision, hygiene, and sealing integrity, helping you remain competitive in supermarket and foodservice channels.

 

With automated forming, filling, and consistent sealing performance, it empowers producers to increase output without compromising product quality.

See It in Action

Request a demo or speak with our engineering team to evaluate your product, packaging format, and workflow requirements.

Frequently Asked Questions

Can the machine handle thick hummus without clogging?

Yes, the system includes controlled filling designed for dense pastes and multi-texture products.

Absolutely, it slows oxidation and protects flavor and appearance.

Yes, printed foil, films, and brand-ready materials are fully supported.