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Juice Packaging Machine

As demand for fresh, ready-to-drink juices grows across retail, cafes, and on-the-go markets, your production line must maintain consistent volumes, preserve flavor and nutrients, and prevent contamination. Clear, pulp-containing, and viscous juices require precise handling to ensure every bottle or pouch meets quality standards.

 

Our juice packaging machine automates forming, filling, sealing, and optional MAP within a single FFS (Form-Fill-Seal) system. It boosts throughput, reduces manual labor, and ensures product integrity for retail and foodservice applications.

Your Challenges, Solved

Challenge: Inconsistent Fill or Overflows

Solution:
The juice packaging machine delivers precise dosing for clear, pulp-containing, and thick juices. Controlled filling prevents spillage, ensures accurate bottle weight, and maintains pulp distribution.

Challenge: Manual Packaging Limits Production

Solution:
Automating container forming, product loading, and sealing with our juice packaging machine eliminates bottlenecks and reduces labor, enabling faster line throughput.

Challenge: Maintaining Freshness & Nutritional Quality

Solution:
Optional MAP or controlled-atmosphere sealing preserves flavor, color, and nutrients while reducing oxidation and spoilage.

Challenge: Flexible Container Options for Retail & Foodservice

Solution:
Supports bottles, cups, and pouches in various materials and sizes. Easily switch between retail, private label, and foodservice formats without machine changeovers.

Industries That Rely on Our Juice Packaging Technology

Food & Beverage

Single-serve cups, bottles, and multipacks for fresh fruit and vegetable juices.

Retail & Private Label

Branded bottles, multipacks, and gift packaging for supermarkets and specialty stores.

Foodservice & Catering

Portion-controlled cups, refill tubs, and bulk bottles for cafés, hotels, and catering services.

Models Built for Every
Juice Production Scale

FFS 100

Entry-level solution for smaller juice operations.

Up to 100 units/minute.

FFS 200

Mid-range solution for moderate production with flexible container sizes.

 

Up to 200 units/minute.

FFS 300

High-speed industrial solution for large-scale juice production.

 

Up to 300 units/minute.

Technical Specifications

Control Panel:

Color Touchscreen

Control Elements:

Allen Bradley components

Film Specifications

Upper Film: Flexible film, paper, foil (up to 120 microns)
Pre-printed upper film

 

Lower Film: Rigid film, flexible film, foil (up to 1000 microns)

Forming Type

  • Compressed air forming
  • Unheated plugs
  • Shaped cutting by mold knife

Packaging Types

  • sealing only
  • sealing + gas (MAP)
  • hanging-hole “O” and “D” shape packages

Machine Dimensions

FFS 100:
2350 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 200:
2800 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 300:
2800 mm (W) × 1500 mm (D) × 2200 mm (H)

How the Hefestus Juice Packaging Machine Helps You Scale

01 — Fully Integrated Efficiency

The juice packaging machine forms, fills, and seals in a single automated flow, stabilizing production while reducing manual labor and line downtime.

02 — Precision & Speed With Push & Pull Conveying

Push & Pull Conveying ensures accurate, steady dosing and movement, increasing throughput without requiring additional floor space.

03 — Engineered for Real Juice Behavior

Handles clear, pulp-containing, and viscous juices while maintaining flavor, consistency, and ingredient distribution.

04 — Flexible Sealing Options

Choose lid sealing, rollstock sealing, or MAP with optional gas flush for retail, private label, and foodservice containers.

05 — High-Speed Production Without Quality Loss

Depending on your model, production can run 100–300 units per minute, maintaining fill accuracy and product integrity.

06 — Packaging Flexibility to Match Your Market

Supports bottles, cups, pouches, foil lids, and printed films to meet retail and foodservice requirements.

07 — Easy Cleaning & Maintenance

The juice packaging machine is designed for sticky, high-sugar, or pulp-heavy products. It allows quick cleaning, easy access to product-contact parts, and minimal downtime.

The Next Step in Your
Juice Packaging Automation

As your production volumes increase, your FFS line must scale with your operation. Whether upgrading manual lines or older systems, this solution ensures speed, accuracy, and reliability in juice production.

 

The juice filling machine provides precise portioning for juices of all viscosities, while the juice sealing machine ensures airtight, contamination-resistant seals. The juice filling and sealing machine enables fully automated, synchronized operation for maximum throughput and minimal product loss.

See It in Action

Request a demo or speak with our engineering team to evaluate your product, packaging format, and workflow requirements.

Frequently Asked Questions

Can this system handle pulp-containing and clear juices in the same line?

Yes, fill and flow controls adapt to different viscosities and pulp content.

Yes, MAP reduces oxidation and microbial growth, preserving flavor and nutrients.

Yes, pre-printed films are fully compatible with the system.

Yes, minor tooling adjustments allow capacity upgrades.

Yes, the juice sealing machine creates airtight seals to prevent spills and contamination.