Single-serve and portioned products demand speed, hygiene, and absolute consistency. An automatic cup filling and sealing machine enables manufacturers to meet high-volume demand while maintaining clean fills, secure seals, and uniform presentation across every production run.
Solution:
Tight tolerances are critical with cups. An automatic cup filling and sealing machine delivers controlled dosing that maintains precise fill levels without splashing, foaming, or residue on sealing surfaces.
Solution:
Automated indexing and synchronized motion eliminate stop-and-go workflows, allowing continuous operation and stable cycle times.
Solution:
Enclosed filling zones and food-grade contact components reduce exposure risk while simplifying cleaning and sanitation routines.
Solution:
Quick-change tooling and adaptable format settings allow smooth transitions between cup diameters and volumes without lengthy reconfiguration.
Yogurt, dairy desserts, sauces, dips, beverages, and snack-sized portions.
Branded single-serve cups requiring consistent fill height and shelf-ready sealing.
Portion-controlled cups for institutional kitchens, catering, and bulk service.
Color touchscreen interface
Allen Bradley components
Upper Film: Flexible film, paper, foil (up to 120 microns)
Pre-printed upper film supported
Lower Film: Rigid film, flexible film, foil (up to 1000 microns)
FFS 100:
2350 mm (W) × 1260 mm (D) × 2200 mm (H)
FFS 200:
2800 mm (W) × 1260 mm (D) × 2200 mm (H)
FFS 300:
2800 mm (W) × 1500 mm (D) × 2200 mm (H)
Forming, filling, and sealing operate as one synchronized sequence. The automatic cup filling and sealing machine reduces handling steps and stabilizes output across long production runs.
Accurate dispensing adapts to varying viscosities, maintaining clean fills without overflow or contamination of sealing areas.
The system handles shallow and deep cups while maintaining alignment and preventing deformation during filling and sealing.
Consistent sealing pressure and dwell time support leak prevention and extended freshness during storage and distribution.
Production speeds increase without sacrificing fill accuracy or seal consistency, reducing rejects and rework.
The machine fits seamlessly into existing facilities, supporting growth without major floorplan changes.
Compact solution for entry-level automation.
Up to 100 units per minute.
Mid-capacity system balancing flexibility and speed.
Up to 200 units per minute.
High-output platform for industrial-scale production.
Up to 300 units per minute.
As cup volumes increase, inconsistency becomes costly. Manual processes and fragmented systems limit scalability. An automatic cup filling and sealing machine converts cup packaging into a predictable, repeatable operation designed for sustained growth.
For operations focused on precise dosing alone, an automatic cup filling machine delivers consistent portion control across every cycle.
For manufacturers prioritizing closure reliability and shelf readiness, an automatic cup sealing machine ensures dependable seals and uniform presentation.
Let’s build a solution aligned with your product characteristics, cup formats, and production targets.
Experience how automated cup filling and sealing improves efficiency, hygiene, and output stability. Schedule a live demonstration or technical consultation tailored to your application.
Yes. The automatic cup filling & sealing machine supports preformed cups made from plastic, paper, aluminum, and multilayer materials, with tooling changeovers for different diameters, depths, and formats.
The machine can handle liquids, semi-liquids, pastes, powders, granules, and products with particulates, depending on the filling system configured (piston, auger, gravity, pump, or weigh-based).
Yes. Optional MAP capability allows gas flushing (e.g., nitrogen or CO₂) prior to sealing to extend shelf life and maintain product quality.
Yes. Precise control of sealing temperature, pressure, and dwell time ensures consistent, hermetic seals. Optional rim-cleaning systems prevent product contamination in the sealing area.
High fill accuracy is achieved through controlled dosing systems tailored to product behavior, minimizing overfill and product waste.
Production speed depends on cup size, product type, and sealing method. Typical output ranges from 30–200 cups per minute.
Yes. The machine integrates with conveyors, coding systems, checkweighers, labeling machines, and secondary packaging equipment.
Yes. Automated lid or film feeding, sealing, and cutting systems ensure consistent presentation, seal integrity, and reduced material waste.
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