Automate Your Packaging with High-Speed Fill & Seal Technology
Manual packaging slows you down. Bottlenecks, waste, and inconsistency cut into your margins.
Fill & Seal automation keeps up with demand, preserves quality, and scales effortlessly.
The ROTO Fill & Seal system features a high-speed rotating platform that automates filling, sealing, and capping in one seamless motion—maximizing efficiency while maintaining precision.
Your Packaging Challenges, Solved
Your Packaging Challenges, Solved
Challenge: Your Packaging Process is Slowing You Down
Solution: Automate every step—de-nesting, filling, sealing, capping, and labeling—in a compact footprint that integrates seamlessly with your existing production line. Free up valuable space while boosting efficiency.
Challenge: Your Products Need Longer Shelf Life & Freshness
Solution: Modified Atmosphere Packaging (MAP) helps extend freshness, while precision sealing prevents leaks and contamination.
Challenge: You Need a Flexible System for Multiple Product Types
Solution: Liquids, powders, pastes, frozen foods, soups, nuts, dried fruits, sweets, and pharmaceutical tablets—our customizable filling solutions handle it all, including delicate or sticky substances.
How Fill & Seal Automation Helps You Scale
How Fill & Seal Automation Helps You Scale
Seamless, End-to-End Automation
Eliminate inefficiencies with the fully automated ROTO Fill & Seal System, processing up to 90 cups/trays per minute—all in one integrated, space-saving workflow.
Versatility for a Range of Products
From thick pastes to delicate powders, our solutions provide precise filling tailored to your product’s consistency.
Sealing That Protects Your Product
Choose from MAP sealing with plastic film for extended freshness or pre-cut aluminum lids for traditional sealing—ensuring quality and compliance.
Capping & Labeling Without Bottlenecks
From small-batch operations to large-scale production, our compact system integrates easily while eliminating manual bottlenecks—helping you scale efficiently without taking up excessive space.
Built for Hygiene & Compliance
With UV sterilization, Laminar Flow air systems, and Clean-in-Process (CIP) options, you can meet strict industry regulations while protecting product integrity.
Industries That Trust Hefestus Fill & Seal Automation
- Food & Beverage – Perfect for dips, sauces, honey, soft drinks, and packaged salads.
- Dairy & Specialty Products – Ideal for yogurts, spreads, cheeses, and gourmet foods.
- Powders & Pharmaceuticals – Protein blends, nutraceuticals, and pharmaceutical applications.
- Fresh Produce & Ready-to-Eat – Pre-portioned fruits, vegetables, and meal trays.
ROTO Fill & Seal Models to Fit Your Needs
Explore our range of ROTO Fill & Seal machines, designed to meet the needs of different industries and production scales.
- ROTO-Single – Ideal for smaller operations, processing one cup at a time (up to 30 units per minute).
- ROTO-Dual – Designed for mid-size production, filling two cups simultaneously (up to 60 units per minute).
- ROTO-Triple – High-speed model for large-scale efficiency, handling three cups per cycle (up to 90 units per minute).
Tailored to Fit Your Production Scale
- Speed Options: up to 30-90 cups/trays per minute—built for businesses at any scale.
- Product Flexibility: Liquids, pastes, frozen foods, powders, nuts, and more.
- Sealing & Capping: MAP sealing, press-fit lids, twist-on caps, and vacuum sealing.
- Customization: Engineered for your specific needs, with compact models that maximize space efficiency while adapting to different tray/cup formats.
Discover how ROTO Fill & Seal can optimize your production.
Your Business is Growing—Your Packaging Should Keep Up
You work hard to deliver high-quality products at scale—don’t let your packaging process slow you down. With a space-saving, fully integrated design, the ROTO Fill & Seal System lets you scale efficiently without disrupting your workflow.
Hefestus Clients Get Results
Technical Specifications
Machine Dimensions
L1550 mm × W1500 mm × H1800-2000 mm |
Machine Weight
650 kg (Net-Average) |
Speed
30-90 cups per minute |
Max. Cup / Tray Dimensions
Single Cup |
160 mm |
Double Cup |
70 mm each |
Single Tray | 150 × 140 mm |
Double Tray | 140 × 70 mm |
Max. Diameter of Film Roll
270 mm |
Power Requirements
Europe | 1 Phase, V220, 25A, W2000 |
USA |
2 Phase, V220, 25A, W2000 |