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Automatic Paste Filling & Packaging Machine

Scale your paste production with confidence!

High-speed automation purpose-built for paste packaging.

Dense pastes expose weaknesses fast. Poor flow control causes air pockets, uneven weights, product drag, and messy changeovers that silently erode capacity. An automatic paste filling machine is not a convenience upgrade—it’s the difference between controlled output and chronic inefficiency at scale.

The Hefestus paste filling and packaging solution automates the entire workflow—from forming and filling to sealing and MAP—so you can increase throughput, protect product consistency, and scale without piling on labor or risk.

Your Challenges, Solved

Challenge: High-Viscosity Pastes Are Difficult to Fill Accurately

Solution:
Dense, slow-moving products demand disciplined dosing. The automatic paste filling machine maintains stable pressure and flow, delivering clean, repeatable fills without air entrapment, smearing, or weight deviation—even during long production runs.

Challenge: Manual or Semi-Auto Filling Restricts Throughput

Solution:
Operator-dependent steps create variability and hard limits on speed. Full automation synchronizes forming, filling, and sealing into one continuous cycle that removes bottlenecks and stabilizes output.

Challenge: Shelf Life and Product Protection Are Critical

Solution:
Optional MAP and precision sealing protect paste products from oxidation, contamination, and moisture migration—preserving texture, flavor, and shelf stability without altering formulations.

Challenge: Multiple Pack Sizes Increase Downtime

Solution:
Quick format changes and modular tooling allow you to move between SKUs efficiently, supporting portfolio expansion without sacrificing line availability.

Industries That Rely on Our Paste Filling & Packaging Technology

Food & Beverage

Tomato paste, nut pastes, spreads, concentrates, and prepared bases.

Retail & Private Label

Branded pouches, trays, and portion packs requiring consistent fill weights.

Foodservice & Catering

Bulk paste formats and portion-controlled packs for high-volume kitchens.

Technical Specifications

Control Panel:

Color touchscreen interface

Control Elements:

Allen Bradley components

Film Specifications

Upper Film: Flexible film, paper, foil (up to 120 microns)
Pre-printed upper film supported

Lower Film: Rigid film, flexible film, foil (up to 1000 microns)

Forming Type

  • Compressed air forming
  • Unheated plugs
  • Shaped cutting by mold knife

Packaging Types

  • Sealing only
  • Sealing + gas (MAP)
  • Hanging-hole “O” and “D” shape packages

Machine Dimensions

FFS 100:
2350 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 200:
2800 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 300:
2800 mm (W) × 1500 mm (D) × 2200 mm (H)

How the Hefestus Paste Packaging Machine Helps You Scale

01 — Fully Integrated Efficiency

Forming, filling, and sealing operate as a single controlled process. The automatic paste filling machine reduces labor reliance, improves consistency, and keeps cycle times predictable across shifts.

02 — Precision & Speed With Push & Pull Conveying

Optimized motion control shortens travel distances and eliminates unnecessary pauses, increasing throughput without increasing mechanical stress or footprint.

03 — Built for the Real Behavior of Paste

Pastes resist flow and amplify shear issues. The system manages pressure and movement to preserve structure, prevent separation, and maintain clean cutoffs.

04 — Flexible Sealing Options for Paste Applications

Multiple sealing configurations support retail-ready, foodservice, and specialty formats while maintaining seal integrity under dense fill conditions.

05 — High-Speed Production Without Product Loss

Scale output while maintaining fill accuracy and package cleanliness—protecting margins by minimizing rework, waste, and downtime.

06 — Packaging Flexibility That Matches Your Market

Supports a wide range of films, materials, and shapes so your packaging strategy can evolve without replacing core equipment.

Models Built to Match Your Paste Production Scale

FFS 100

Entry-level configuration for smaller operations.


Up to 100 units per minute.

FFS 200

Mid-range system with expanded flexibility.


Up to 200 units per minute.

FFS 300

Industrial high-speed platform.


Up to 300 units per minute.

The Next Step in Your
Paste Packaging Automation

If your operation still relies on manual corrections, you’re paying an invisible tax in lost capacity and inconsistency. Growth requires repeatability engineered into the system—not enforced by operators.

An automatic paste filling machine gives you controlled output, predictable scaling, and the operational confidence to expand without friction.

See It in Action

Watch a dense paste move cleanly, accurately, and at speed—turning a traditionally difficult product into a stable, automated process.

Frequently Asked Questions

Can the machine handle multiple package types and sizes?

Yes. The automatic paste filling & packaging machine supports jars, bottles, tubs, pouches, sachets, and cartridges, with configurable filling heads and sealing systems for different formats and volumes.

Yes. Optional gas flushing can be integrated for oxygen-sensitive or shelf-life-critical paste products, depending on application requirements.

Yes. The machine is engineered for thick, sticky, and non-flowing products using piston, servo-driven, or positive-displacement filling systems to ensure clean fills with minimal air inclusion and product loss.

Yes. With the correct nozzle design and filling configuration, the machine can handle particulate-laden or fibrous pastes without clogging or product separation.

High dosing accuracy is achieved through controlled filling mechanisms and closed-loop control, minimizing overfill and reducing product waste.

Line speed depends on paste viscosity, fill volume, and package type. Typical output ranges from 20–100 units per minute.

Yes. The machine integrates with heating systems, mixers, conveyors, capping or sealing units, labeling machines, and secondary packaging lines.

Yes. Automated sealing ensures consistent, leak-proof, and contamination-free packaging suitable for branded retail and industrial applications.