With the rising demand for fruit spreads and artisanal jams, your production line must ensure consistent fill volumes, preserve fruit chunks, maintain texture, and protect flavor. Viscous, chunky, and high-sugar jams require precise handling to maintain product integrity and extend shelf life.
Our jam filling machine automates forming, filling, sealing, and optional MAP in a single FFS (Form-Fill-Seal) system. It increases throughput, reduces manual labor, and ensures consistent quality for retail jars, squeezable pouches, and foodservice applications.
Solution:
The jam filling machine delivers precise portioning for chunky, smooth, and high-viscosity jams. Controlled dosing prevents spills, ensures consistent jar weights, and protects delicate fruit pieces.
Solution:
The FFS system in our jam filling machine integrates container feeding, filling, and sealing into a single automated process, eliminating bottlenecks and reducing labor requirements.
Solution:
Optional Modified Atmosphere Packaging (MAP) preserves flavor, color, and texture. Controlled gas flushing and airtight sealing reduce oxidation, microbial growth, and spoilage.
Solution:
Supports jars, cups, pouches, and trays with a variety of films and lids. Switch between retail, private-label, and foodservice sizes without machine changeovers.
Single-serve cups, retail jars, and squeeze pouches for fruit spreads and specialty jams.
Branded multipacks, gift jars, and private-label containers for supermarkets and specialty stores.
Portion-controlled cups, refill tubs, and bulk trays for cafés, hotels, and catering operations.
Entry-level solution for smaller jam operations.
Up to 100 units/minute.
Mid-range solution for moderate production with flexible container sizes.
Up to 200 units/minute.
High-speed industrial solution for large-scale jam production.
Up to 300 units/minute.
Color Touchscreen
Allen Bradley components
Upper Film: Flexible film, paper, foil (up to 120 microns)
Pre-printed upper film
Lower Film: Rigid film, flexible film, foil (up to 1000 microns)
FFS 100:
2350 mm (W) × 1260 mm (D) × 2200 mm (H)
FFS 200:
2800 mm (W) × 1260 mm (D) × 2200 mm (H)
FFS 300:
2800 mm (W) × 1500 mm (D) × 2200 mm (H)
The jam filling machine forms, fills, and seals in a single flow, streamlining production while reducing labor and downtime.
Push & Pull Conveying ensures even dosing, improving cycle times without increasing factory footprint.
Handles smooth, chunky, or high-sugar jams while preserving fruit integrity and viscosity during filling.
Choose between lid sealing, rollstock sealing, or MAP with gas flush for retail-ready jars and pouches.
Depending on your model, production can reach 100–300 units/minute, maintaining consistent portioning and seal integrity.
Supports jars, cups, pouches, foil lids, and printed films to meet retail and foodservice requirements.
Designed for high-sugar and sticky products, the jam filling machine allows fast cleaning cycles, minimal downtime, and simple access to all product-contact parts. This ensures hygiene compliance and keeps your production line running smoothly.
As your production volumes grow, your FFS line must scale with your operation. Whether upgrading manual lines or replacing older systems, this solution ensures speed, accuracy, and reliability in jam production.
The jam packing machine enables secure jar and pouch handling while maintaining freshness and reducing product loss.
Request a demo or speak with our engineering team to evaluate your product, packaging format, and workflow requirements.
Yes, fill speed and flow controls adjust to different viscosities and fruit sizes.
Yes, MAP preserves flavor, color, and texture while minimizing microbial growth.
Yes, pre-printed films are fully compatible with the system.
Yes, capacity can be upgraded with minor tooling adjustments.
Yes, the jam packing machine ensures airtight seals and proper handling to protect product during storage and transport.
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