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Muesli Packaging Machine

As demand continues to grow for ready-to-eat cereals, granola blends, and healthy breakfast options, producers must ensure accurate dosing, clean sealing, and protection against moisture and oxygen. Muesli contains mixed particle sizes, flakes, nuts, seeds, dried fruits, which makes consistency and precision essential for premium packaging results.

 

Our muesli packaging machine automates forming, filling, and sealing in a single FFS (Form-Fill-Seal) system. It increases throughput, reduces manual labor, and ensures clean, reliable packaging for retail and foodservice distribution.

Your Challenges, Solved

Challenge: Inconsistent Portioning Due to Mixed Ingredients

Solution:
The muesli packaging machine uses vibration-assisted dosing and gravity flow control to ensure even distribution of oats, nuts, and dried fruits in every package.

Challenge: Manual Packaging Slows Production

Solution:
Automated forming, loading, and sealing eliminates hand-intensive steps, enabling efficient internal workflows and boosting output.

Challenge: Moisture Exposure Reduces Shelf Life

Solution:
High-integrity sealing and optional MAP technology keep moisture out, extend shelf life, and maintain ingredient crispness.

Challenge: Multiple Packaging Formats Needed

Solution:
Supports pouches, cups, trays, sachets, and rigid containers, allowing rapid changeovers without reconfiguring the entire system.

Industries That Use Our Muesli Packaging Technology

Food & Beverage

Granola, muesli blends, cereal clusters, and health-focused breakfast products.

Retail & Private Label

Branded pouches, multipacks, and ready-to-scoop containers for supermarkets.

Foodservice & Catering

Portion-controlled packs, bulk containers, and ready-to-assemble muesli components.

Models Built for Every
Muesli Production Scale

FFS 100

Entry-level model for small and mid-size cereal producers.

 

Up to 100 units/minute.

FFS 200

Versatile mid-range option ideal for scaling operations.

 

Up to 200 units/minute.

FFS 300

High-speed industrial model built for continuous production.

 

Up to 300 units/minute.

Technical Specifications

Control Panel:

Color Touchscreen

Control Elements:

Allen Bradley components

Film Specifications

Upper Film: Flexible film, paper, foil (up to 120 microns)
Pre-printed upper film

 

Lower Film: Rigid film, flexible film, foil (up to 1000 microns)

Forming Type

  • Compressed air forming
  • Unheated plugs
  • Shaped cutting by mold knife

Packaging Types

  • sealing only
  • sealing + gas (MAP)
  • hanging-hole “O” and “D” shape packages

Machine Dimensions

FFS 100:
2350 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 200:
2800 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 300:
2800 mm (W) × 1500 mm (D) × 2200 mm (H)

How the Hefestus Muesli Packaging Machine Helps You Scale

01 — Fully Integrated Efficiency

The muesli packaging machine forms, fills, and seals continuously, improving throughput and reducing human intervention.

02 — Accurate Multi-Ingredient Dosing

Push & Pull Conveying and vibration-assisted filling ensure consistent ratios of flakes, nuts, and dried fruits in every unit.

03 — Engineered for Dry, Loose, and Mixed Products

Designed to handle free-flowing and semi-free-flowing muesli blends without crushing delicate components.

04 — Multiple Sealing Options

Choose between rollstock sealing, lid sealing, and MAP to meet shelf-life and retail-specific requirements.

05 — High-Speed Output With Consistent Quality

Runs 100–300 units per minute depending on the machine model, ensuring uniform fill weight and minimal product giveaway.

06 — Packaging Flexibility for Retail and Foodservice

Compatible with pouches, cups, tubs, sachets, and custom formats to match your product line needs.

07 — Easy Cleaning & Low Maintenance

Designed for dry product handling, allowing fast cleaning cycles and minimal downtime.

The Next Step in Your
Muesli Packaging Automation

As production volumes rise, your packaging line must scale with consumer demand for high-quality, shelf-stable breakfast products. Whether upgrading from manual packaging or replacing outdated equipment, this solution delivers accuracy, consistency, and production stability.

 

The muesli packaging machine ensures precise portioning and airtight sealing as you grow, helping you maintain quality at every stage.

See It in Action

Request a demo or speak with our engineering team to evaluate your product, packaging format, and workflow requirements.

Frequently Asked Questions

Can the system handle blends with nuts and dried fruits?

Yes. The machine uses gentle volumetric or multi-head dosing to handle mixed textures without crushing nuts or dried fruit pieces. This ensures every package looks uniform and maintains premium texture.

Yes. Modified Atmosphere Packaging reduces oxygen in each pack, helping maintain crunch, aroma, and long-term freshness. It also minimizes spoilage, making the product suitable for wider distribution.

Yes. The system supports branded, pre-printed top films and ensures accurate registration for clean, aligned sealing. This allows for consistent presentation across all SKUs.

Yes, tooling upgrades and modular enhancements can boost capacity.

Yes, it accommodates retail pouches, foodservice tubs, and portion-controlled packs.