Hefestus Form Fill & Seal
Scale Your Packaging with Confidence
High-Speed Form Fill Seal Automation for Your Growing Business
Scaling production shouldn’t mean increasing labor costs, inefficiencies, or product waste. Whether you’re handling liquids, powders, or solids, you need a reliable, high-speed solution that keeps up with demand without sacrificing quality.
Hefestus Thermoforming Form Fill Seal (FFS) machines empower you to automate your entire packaging process—from forming and filling to sealing—so you can maximize efficiency, reduce waste, and focus on growth.
How Hefestus FFS Helps You Scale
How Hefestus FFS Helps You Scale
Fully Integrated Efficiency
Form, fill, and seal in a single automated process for faster production and fewer errors. Plus, seamless integration with existing production lines makes adoption effortless.
Precision & Speed with Push & Pull Conveying
Hefestus’s Push & Pull Conveying System enables shorter step cycles, higher precision, and increased production capacity—while optimizing floor space for compact operations.
Adaptable to Your Products
Handle a wide variety of products—liquids, spreads, flakes, solids, powders, heavy viscosity materials, sweets or treats.
Precision Filling for Every Need
Choose from shaped cutting by mold knife, rollstock sealing, pre-cut sealing, or MAP (modified atmosphere) sealing—with optional gas flush capabilities for extended shelf life.
Faster Production Without Compromise
With models reaching speeds of 100 to 300 units per minute (up to 24 cycles per minute), you can scale up without sacrificing quality—or increasing your footprint.
Built for Your Packaging Flexibility
Compatible with flexible and rigid films—including paper, foil, and printed upper films—with options for hanging-hole designs (Round “O” and Semi-Round “D”) for retail display.
Designed for Real-World Production
Compact yet powerful, Hefestus FFS machines fit efficiently into tight production spaces while maintaining industry-leading speed and reliability.
Industries That Rely on Hefestus FFS
Hefestus FFS technology powers high-performance packaging across multiple industries:
Food & Beverage
Packaged snacks, sauces, dairy products, and more.
Pharmaceuticals
Secure, sterile packaging for powders, tablets, and liquids.
Cosmetics
Streamlined packaging for creams, lotions, and personal care products.
FFS Models to Fit Your Needs
Explore our range of Form Fill Seal machines, designed to meet the needs of different industries and production scales.
- FFS 100: Entry-level model, ideal for smaller operations (up to 100 units per minute)
- FFS 200: Mid-range system with enhanced capacity (up to 200 units per minute)
- FFS 300: High-speed solution for large-scale production (up to 300 units per minute)
The Next Step in Your Packaging Automation
Your business is growing—your packaging should keep up. Let’s create a tailored FFS solution that fits your space, integrates seamlessly, and adapts to your unique production needs.
Contact HefestusTechnical Specifications
Control System:
| Control Panel: | Color Touch Screen Panel |
| Control Elements: | By Allen Bradley |
Film Specifications:
| Upper Film: | Flexible Film, Paper, Folio, Thickness Up To 120 Microns |
| Lower Film: | Rigid Film Flexible Film, Folio, Thickness Up To 1000 Microns |
| Printed Upper Film |
Type of Forming:
| With Compressed Air Only |
|
| Plugs: | Unheated |
Type of Cutting:
| Shaped Cutting By Mould Knife |
Types of Packaging:
| Sealing Only |
|
| Sealing And Gas (Modified Atmosphere) |
Packages:
| Hanging Hole Round "O" Shaped |
|
| Hanging Hole Semi Round "D" Shaped |
Dimensions:
| FFS 100: | 2350 mm (W) × 1260 mm (D) × 2200 mm (H) |
| FFS 200: | 2800 mm (W) × 1260 mm (D) × 2200 mm (H) |
| FFS 300: | 2800 mm (W) × 1500 mm (D) × 2200 mm (H) |
Contact Hefestus Today to Streamline Your Cannabis Packaging Line
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