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ROTO Fill & Seal System by Hefestus

Fast. Precise. Scalable.

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Automate Your Packaging with High-Speed Fill & Seal Technology

Manual packaging slows you down. Bottlenecks, waste, and inconsistency cut into your margins.

Fill & Seal automation keeps up with demand, preserves quality, and scales effortlessly.

The ROTO Fill & Seal system features a high-speed rotating platform that automates filling, sealing, and capping in one seamless motion—maximizing efficiency while maintaining precision.

Your Packaging Challenges, Solved

Your Packaging Challenges, Solved

01

Challenge: Your Packaging Process is Slowing You Down

Solution: Automate every step—de-nesting, filling, sealing, capping, and labeling—in a compact footprint that integrates seamlessly with your existing production line. Free up valuable space while boosting efficiency.

02

Challenge: Your Products Need Longer Shelf Life & Freshness

Solution: Modified Atmosphere Packaging (MAP) helps extend freshness, while precision sealing prevents leaks and contamination.

03

Challenge: You Need a Flexible System for Multiple Product Types

Solution: Liquids, powders, pastes, frozen foods, soups, nuts, dried fruits, sweets, and pharmaceutical tablets—our customizable filling solutions handle it all, including delicate or sticky substances.

How Fill & Seal Automation Helps You Scale

How Fill & Seal Automation Helps You Scale

01

Seamless, End-to-End Automation

Eliminate inefficiencies with the fully automated ROTO Fill & Seal System, processing up to 90 cups/trays per minute—all in one integrated, space-saving workflow.

02

Versatility for a Range of Products

From thick pastes to delicate powders, our solutions provide precise filling tailored to your product’s consistency.

03

Sealing That Protects Your Product

Choose from MAP sealing with plastic film for extended freshness or pre-cut aluminum lids for traditional sealing—ensuring quality and compliance.

04

Capping & Labeling Without Bottlenecks

From small-batch operations to large-scale production, our compact system integrates easily while eliminating manual bottlenecks—helping you scale efficiently without taking up excessive space.

05

Built for Hygiene & Compliance

With UV sterilization, Laminar Flow air systems, and Clean-in-Process (CIP) options, you can meet strict industry regulations while protecting product integrity.

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Industries That Trust Hefestus Fill & Seal Automation

  • Food & Beverage – Perfect for dips, sauces, honey, soft drinks, and packaged salads.
  • Dairy & Specialty Products – Ideal for yogurts, spreads, cheeses, and gourmet foods.
  • Powders & Pharmaceuticals – Protein blends, nutraceuticals, and pharmaceutical applications.
  • Fresh Produce & Ready-to-Eat – Pre-portioned fruits, vegetables, and meal trays.

ROTO Fill & Seal Models to Fit Your Needs

Explore our range of ROTO Fill & Seal machines, designed to meet the needs of different industries and production scales.

  • ROTO-Single – Ideal for smaller operations, processing one cup at a time (up to 30 units per minute).
  • ROTO-Dual – Designed for mid-size production, filling two cups simultaneously (up to 60 units per minute).
  • ROTO-Triple – High-speed model for large-scale efficiency, handling three cups per cycle (up to 90 units per minute).

Tailored to Fit Your Production Scale

  • Speed Options: up to 30-90 cups/trays per minute—built for businesses at any scale.
  • Product Flexibility: Liquids, pastes, frozen foods, powders, nuts, and more.
  • Sealing & Capping: MAP sealing, press-fit lids, twist-on caps, and vacuum sealing.
  • Customization: Engineered for your specific needs, with compact models that maximize space efficiency while adapting to different tray/cup formats.

Discover how ROTO Fill & Seal can optimize your production. 

Your Business is Growing—Your Packaging Should Keep Up

You work hard to deliver high-quality products at scale—don’t let your packaging process slow you down. With a space-saving, fully integrated design, the ROTO Fill & Seal System lets you scale efficiently without disrupting your workflow.

Hefestus Clients Get Results

Technical Specifications

Machine Dimensions

L1550 mm × W1500 mm × H1800-2000 mm

Machine Weight

650 kg (Net-Average)

Speed

30-90 cups per minute

Max. Cup / Tray Dimensions

Single Cup
160 mm
Double Cup
70 mm each
Single Tray 150 × 140 mm
Double Tray 140 × 70 mm

Max. Diameter of Film Roll

270 mm

Power Requirements

Europe 1 Phase, V220, 25A, W2000
USA
2 Phase, V220, 25A, W2000