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Salsa Packaging Machine

As demand grows, your salsa production line can’t afford slowdowns, spills, or inconsistent fills. Chunky, viscous, and ingredient-rich products like salsa require equipment that delivers repeatable accuracy without damaging texture or compromising freshness.

Our salsa filling and packaging machine is built to automate your entire workflow — from forming and filling to sealing and MAP — so you can increase output, maintain product integrity, and scale efficiently without adding labor.

Your Challenges, Solved

Challenge: Viscous & Chunky Salsa Is Difficult to Fill Accurately

Solution:
Our precision dosing system handles smooth, thick, and chunky salsa without crushing particulates. You get consistent fills, clean operation, and reliable weight control — even at high speeds.

Challenge: Manual or Semi-Auto Salsa Packaging Slows Growth

Solution:
The Hefestus salsa packaging machine integrates forming, filling, sealing, and optional MAP into one continuous, high-speed process — eliminating bottlenecks and stabilizing production capacity.

Challenge: Shelf Life & Freshness Are Critical for Retail Salsa

Solution:
Our Modified Atmosphere Packaging (MAP) boosts shelf life without altering your recipe. Controlled gas flush and high-integrity sealing protect against oxidation and microbial growth.

Challenge: You Need Packaging Flexibility Without Switching Machines

Solution:
The system supports a wide range of rigid and semi-rigid formats: thermoformed trays, cups, and specialized product shapes. Upper films include flexible film, paper, foil, and printed options for retail branding.

Industries That Rely on Our Salsa Filling & Packaging Technology

Food & Beverage

Fresh salsa, dips, spreads, ready meals, and refrigerated packaged foods.

Retail & Private Label

Branded trays, snack packs, and deli-ready salsa applications.

Foodservice & Catering

Bulk-ready thermoformed packaging and portion-controlled salsa cups.

Technical Specifications

Control Panel:

Color Touchscreen

Control Elements:

Allen Bradley components

Film Specifications

Upper Film: Flexible film, paper, foil (up to 120 microns)
Pre-printed upper film

 

Lower Film: Rigid film, flexible film, foil (up to 1000 microns)

Forming Type

  • Compressed air forming
  • Unheated plugs
  • Shaped cutting by mold knife

Packaging Types

  • sealing only
  • sealing + gas (MAP)
  • hanging-hole “O” and “D” shape packages

Machine Dimensions

FFS 100:
2350 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 200:
2800 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 300:
2800 mm (W) × 1500 mm (D) × 2200 mm (H)

How the Hefestus Salsa Packaging Machine Helps You Scale

01 — Fully Integrated Efficiency

Form, fill, and seal in one automated sequence.
Your line becomes cleaner, faster, and more predictable — reducing labor cost while improving yield and throughput.

02 — Precision & Speed With Push & Pull Conveying

Our Push & Pull Conveying System reduces cycle times and increases fill accuracy. Shorter steps, controlled movement, and optimized spacing boost output without increasing machine footprint.

03 — Built for the Real Behavior of Salsa

This salsa filling machine handles smooth salsa, chunky salsa, salsa verde, high-viscosity blends and ingredient-rich recipes.

 

The system maintains product texture, minimizes shear, and prevents ingredient separation during filling.

04 — Flexible Sealing Options for Every Salsa Product

Choose from shaped cutting by mold knife, rollstock sealing, pre-cut lid sealing or MAP sealing with optional gas flush.

 

Perfect for retail-ready trays, snack packs, ready-meal components, and custom-shaped salsa cups.

05 — High-Speed Production Without Quality Loss

Depending on your model, you can run:

  • 100 to 300 units per minute
  • up to 24 cycles per minute

You scale your salsa production without sacrificing consistency, uptime, or shelf life.

06 — Packaging Flexibility That Matches Your Market

Compatible with flexible upper film, rigid or semi-rigid lower film, paper lids, foil lids, printed film for branding and shaped packaging with retail hanging-hole options.

 

Your packaging stands out on shelves — and your production stays efficient.

07 — Compact Design for Real Production Environments

Our salsa packaging machine fits efficiently into tight floor spaces while delivering industry-leading reliability. It’s designed for continuous operation, easy sanitation, and seamless integration with existing lines.

Models Built to Match Your Salsa Production Scale

FFS 100

Entry-level, ideal for smaller operations.

 

Up to 100 units/minute.

FFS 200

Mid-range, increased output and flexibility.

 

Up to 200 units/minute.

FFS 300

High-speed industrial solution.

 

Up to 300 units/minute.

The Next Step in Your
Salsa Packaging Automation

Your business is growing — your packaging needs to keep up.
Whether you’re replacing manual labor or upgrading outdated systems, our salsa filling machine and salsa packaging machine solutions deliver the speed, precision, and reliability you need to scale without compromise.

Let’s design the right system for your product and production goals.

See It in Action

Book a demo to see how precision airflow transforms every joint your line produces.