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Sauce Packaging Machine

Your production line can’t afford hold-ups, inconsistent weights, or product loss—especially when handling thick, oily, particulate-rich sauces. Stability, accuracy, and hygiene are non-negotiable. To keep your output competitive, you need equipment that delivers consistent performance without slowing down your workflow.

Our sauce packaging machine brings fully integrated, end-to-end automation to your operation — from forming and dosing to sealing and MAP — so you can increase throughput, protect product quality, and scale efficiently without adding labor.

Your Challenges, Solved

Challenge: Thick, Viscous Sauces Are Hard to Fill Consistently

Solution:
Our engineered dosing system handles everything from silky smooth sauces to chunky, high-viscosity mixtures without grinding ingredients or causing air pockets. You get tight weight control, clean filling, and repeatable accuracy at demanding production speeds.

Challenge: Manual or Semi-Auto Sauce Packaging Limits Growth

Solution:
The Hefestus sauce packaging machine unifies forming, filling, sealing, and optional MAP inside one continuous workflow. By removing manual steps, you eliminate bottlenecks, reduce waste, and stabilize daily production output.

Challenge: Retail Sauces Require Maximum Freshness

Solution:
Our MAP technology extends shelf life naturally. Controlled gas flushing, secure sealing, and precise film handling ensure oxidation, moisture changes, and microbial exposure are minimized—without modifying your formulation.

Challenge: You Need Packaging Flexibility Without Constant Changeovers

Solution:
Our system supports a wide range of rigid and semi-rigid formats including thermoformed trays, cups, multi-compartment portions, and shaped retail packaging. Choose from flexible, paper, foil, or printed upper films to align with your brand and market needs.

Industries That Rely on Our Sauce Filling & Packaging Technology

Food & Beverage

From cooking sauces and dips to meal components and prepared foods, producers trust our system for dependable filling and sealing performance.

Retail & Private Label

Perfect for branded consumer products requiring attractive packaging, long shelf life, and precise portion control.

Foodservice & Catering

Ideal for high-volume, bulk-ready thermoformed formats and controlled portions for commercial kitchens.

Models Built to Match Your Sauce Production Scale

FFS 100

Entry-level, ideal for smaller operations.

 

Up to 100 units/minute.

FFS 200

Mid-range, increased output and flexibility.

 

Up to 200 units/minute.

FFS 300

High-speed industrial solution.

 

Up to 300 units/minute.

Technical Specifications

Control Panel:

Color Touchscreen

Control Elements:

Allen Bradley components

Film Specifications

Upper Film: Flexible film, paper, foil (up to 120 microns)
Pre-printed upper film

 

Lower Film: Rigid film, flexible film, foil (up to 1000 microns)

Forming Type

  • Compressed air forming
  • Unheated plugs
  • Shaped cutting by mold knife

Packaging Types

  • sealing only
  • sealing + gas (MAP)
  • hanging-hole “O” and “D” shape packages

Machine Dimensions

FFS 100:
2350 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 200:
2800 mm (W) × 1260 mm (D) × 2200 mm (H)

FFS 300:
2800 mm (W) × 1500 mm (D) × 2200 mm (H)

How the Hefestus Sauce Packaging Machine Helps You Scale

01 — Fully Integrated Efficiency

The Hefestus sauce packaging machine forms, fills, and seals in a unified sequence, keeping your operation predictable and reducing labor dependency while improving yield reliability.

02 — Precision & Speed With Push & Pull Conveying

The Push & Pull Conveying System accelerates cycles and stabilizes fill placement. With short travel steps and controlled machine movement, you boost output without demanding more floor space.

03 — Engineered for the Real Behavior of Sauces

This system handles a wide variety of sauce consistencies—from smooth blends to chunky inclusions and oil-heavy emulsions—without damaging texture or causing separation during dosing.

04 — Flexible Sealing Options for Every Sauce Product

Shaped cutting, rollstock sealing, pre-cut lids, and MAP sealing let you produce everything from retail-ready cups to portion-controlled trays while maintaining outstanding seal strength.

05 — High-Speed Production Without Sacrificing Quality

Depending on the model, you can achieve 100–300 units per minute and up to 24 cycles per minute with stable accuracy, low maintenance, and top-tier uptime.

06 — Packaging Adaptability That Fits Your Market

Compatible with rigid and flexible films—including foil, paper, and branded upper films—our solution supports retail display formats including shaped thermoforms and hanging-hole packages for visibility.

The Next Step in Your
Sauce Packaging Automation

Your production demands are growing — your equipment must keep up. Whether you’re automating for the first time or upgrading outdated systems, our sauce packaging machine gives you the speed, accuracy, and reliability needed to scale without compromise.

 

Let’s build the right configuration for your production goals.

For Producers Requiring Broader Condiment Solutions

If your operation spans multiple product types, our condiment packaging machine variant supports similar precision and hygiene requirements across diverse formulations.

Built for Smaller Batch Manufacturers

Producers scaling early-stage operations benefit from our small sauce packaging machine, which delivers professional-level accuracy without demanding industrial floor space.

For High-Demand Retail & Foodservice Lines

Large distributors and brands needing extended output capacity rely on our commercial condiment packaging machine to manage demanding daily volumes with consistency.

Alternative Packaging Workflow

Some manufacturers prefer a straightforward sauce packing machine configuration for specific product formats, offering streamlined handling for designated applications.

Automated Filling Variant

Operations seeking maximum efficiency in dosing can opt for the automatic sauce filling machine, optimized for dense, textured, or oil-based recipes.

See It in Action

Request a demo or speak with our engineering team to evaluate your product, packaging format, and workflow requirements.

Frequently Asked Questions

What types of sauces can the machine handle?

The system fills smooth sauces, thick emulsions, oily blends, and chunky mixtures without damaging particulates or affecting emulsions. Our sauce packaging machine maintains stability even at high viscosity.

Yes. The platform supports trays, cups, shaped thermoforms, and custom formats without frequent adjustments or complicated changeovers.

Absolutely. MAP can be integrated to extend the retail shelf life of fresh and refrigerated sauce products.

The system is designed for fast, tool-free cleaning with stainless-steel construction and accessible product pathways.

Yes. You can start with the FFS 100 and later transition to the FFS 200 or FFS 300 without replacing your entire production workflow.

Yes — high-accuracy dosing and fast cycles make it ideal for both retail and foodservice volume categories.